Saturday, 10 December 2016

All about Thermoforming, Vacuum forming and Ultrasonic welding



Thermoforming is basically a manufacturing procedure where a plastic sheet is heated to a bendable forming temperature, shaped to a definite shape in a mold and then trimmed for making a usable product. The sheet of film is a thin gauge and certain material types is efficiently heated in the oven to a high temperature that lets it to be stretched into a mold and then cooled to a completed shape. Moreover, the thermoforming varies from blow molding, rotational molding, injection molding and other types of processing plastics. In thermoforming the Prototype machining is also used which is a subtractive manufacturing procedure, in this the raw material is detached with a diversity of precision cutting tools. In this advanced software is used for controlling the tools as per the instructions of the CAD drawing file.  

Thermoforming has benefited from the applications of manufacturing technology; however the essential forming procedure is very alike to what was invented several years ago. Thermoforming companies also create the Vacuum forming which is a simple version of the thermoforming. In this, the sheet of a plastic is heated gradually to a forming temperature. Then it is stretched onto the mold of single surface and is forced against the mold by forming vacuum into the permanent objects like protective covers and turnpike signs. These companies also have an ability to cut the prototype and full production tools on prototype machining straightly from the CAD files.

Vacuum forming manufacturers have a wide range of materials like FR ABS, HIPS, ABS and Acrylic capped ABS. For all these materials colour can be matched as the requirements of the customers and provides an ultimate surface finishing. In addition to this, the process will let a person to make a professional looking component. One can also go for fabricating and molding the clear materials like PETG, extruded Acrylic and Polycarbonate.

Apart from the Thermoforming and vacuum forming there are many Ultrasonic welding companies which provide the services very efficiently. Ultrasonic welding is a technique used in the industries where high-frequency ultrasonic acoustic vibrations are nearby applied to the workpieces by being seized together under the pressure for creating a solid state weld. Moreover, the ultrasonic welding machines need routine maintenance as well as inspection and their panel doors should be removed for the maintenance. The applications of ultrasonic welding are very wide and are found in many industries such as Aerospace and automotive industries, electrical and computer, packaging and medical industry.